Choosing the right Best Plasma Cutters with Built in Air Compressor can be a game-changer for welders and DIY enthusiasts. Our guide helps you find a portable and efficient cutting solution.
The versatility and convenience of a plasma cutter with a built-in air compressor make it an essential tool for on-the-go projects. These all-in-one machines eliminate the need for a separate, bulky compressor, offering unparalleled portability and a streamlined setup. Whether you’re a professional fabricator or a hobbyist working on various materials, a machine with an integrated air supply simplifies your workflow significantly. In addition, they are perfect for cutting through a variety of metals, including steel, aluminum, and stainless steel, with speed and precision.
Ultimately, selecting the right machine depends on your specific needs, such as the types of materials and the thickness you plan to cut. A quality plasma cutter can provide clean, fast cuts with minimal slag, saving you time on post-cutting cleanup. Moreover, the latest models offer advanced features like pilot arc technology and dual-voltage capabilities, further enhancing their usability. This comprehensive review and buying guide will help you navigate the options and choose the Best Plasma Cutters with Built in Air Compressor that is perfect for your workshop.
Top 5 Best Plasma Cutters with Built in Air Compressor
5 Best Plasma Cutters with Built in Air Compressor Review
1. Hypertherm Powermax 30 AIR Hand System
The Hypertherm Powermax 30 AIR is an exceptionally portable and efficient plasma cutter designed for professionals and serious hobbyists who need a reliable, all-in-one cutting solution. Its standout feature is the integrated air compressor, which allows you to operate the system virtually anywhere with a single-phase power outlet. This eliminates the hassle of carrying and setting up an external compressor, making it an ideal choice for mobile jobs. It’s built for those who demand high-quality cuts in a compact and lightweight package. This Best Plasma Cutters with Built in Air Compressor stands out for its superior performance and rugged design, making it a valuable investment for any workshop or job site.
In terms of performance, the Powermax 30 AIR delivers fast cutting speeds and consistently clean cuts, which significantly reduces the need for secondary cleanup. The new AIR T30 torch is incredibly durable and designed to withstand demanding environments, ensuring long-term reliability. A key advantage is its Auto-Voltage technology, allowing it to seamlessly adapt to either 120V or 240V power sources, providing maximum flexibility. While its high price point may be a barrier for some, the performance and convenience justify the cost for those who depend on their equipment for professional results. The machine’s fast cutting speeds save time and boost productivity on any project.
Ultimately, the Hypertherm Powermax 30 AIR is a premium tool that provides a powerful and convenient cutting experience. Its superior cut quality, combined with unmatched portability, makes it a top choice for fabricators and welders. While it’s a significant investment, its reliability and efficiency are second to none. This plasma cutter is best for professionals who value convenience and top-tier performance, especially on remote job sites. For those who prioritize quality and don’t want to compromise on power or portability, this is a clear winner in the Best Plasma Cutters with Built in Air Compressor category.
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2. YESWELDER CT2050 Multiprocess Welder
The YESWELDER CT2050 is a multi-process machine that provides exceptional versatility for both welders and metalworkers. This all-in-one unit combines AC/DC TIG welding, stick welding, and a non-high frequency plasma cutter with a built-in compressor, making it a fantastic solution for a wide range of projects. It’s designed for users who need a single, portable machine to handle different tasks without the need for multiple tools or an external air compressor. The CT2050 is a compelling option for those looking for a complete fabrication solution in a single, convenient package. This Best Plasma Cutters with Built in Air Compressor offers a lot of value for its price, especially for its multi-functionality.
A key feature of the YESWELDER CT2050 is its wide voltage capability, running on 96-265V power with Power Factor Correction (PFC) technology, which improves energy efficiency and flexibility. The inclusion of a built-in compressor makes it incredibly convenient for cutting jobs, allowing you to start without a separate air supply. While the non-high frequency start might be a slight drawback for some, its overall performance is solid for its class. The machine also has the option for a remote control foot pedal, which offers more precise control over the welding process. Its lightweight and compact design also make it easy to transport between job sites.
Overall, the YESWELDER CT2050 is a powerful and highly versatile tool that is ideal for professionals and serious hobbyists who need a single machine to handle cutting and various welding tasks. Its multi-process functionality saves both space and money, and the built-in air compressor adds to its portability. While it may not be as specialized as some dedicated plasma cutters, its comprehensive feature set makes it an excellent value for those who need a flexible solution. This is a great choice for anyone seeking a true all-in-one machine.
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3. Hobart Airforce 12ci Plasma Cutter
The Hobart Airforce 12ci Plasma Cutter is a lightweight and highly portable tool, making it perfect for small to medium-sized cutting jobs. This model is designed with simplicity and convenience in mind, featuring a built-in air compressor that allows you to start cutting right out of the box. Its inverter technology provides powerful cutting performance in a compact form, weighing only 27 pounds. The Airforce 12ci is a great choice for home workshops and DIY enthusiasts who need a reliable and easy-to-use plasma cutter without the clutter of extra equipment. This Best Plasma Cutters with Built in Air Compressor is particularly well-suited for novice users due to its straightforward operation.
One of its most appealing features is its ease of use; with a preset air pressure, you just pull the trigger and begin cutting. It offers a cleaner and more precise cut than oxy-fuel, with a thinner kerf and less slag to clean up afterward. The machine’s small heat-affected zone also minimizes material warping, which is a major advantage for working on delicate projects. A potential drawback is its cutting capacity, which is best suited for thinner materials and may not be sufficient for heavy-duty industrial work. Nonetheless, for its intended use, the Airforce 12ci delivers reliable performance and excellent cut quality. Its inverter technology helps to make it an efficient and powerful tool for its size.
In summary, the Hobart Airforce 12ci is an excellent plasma cutter for those who prioritize portability, simplicity, and a clean cut on a budget. It’s a no-fuss machine that provides reliable performance for various home projects. While it may not be the most powerful option on the market, it is a fantastic value for its price point and is highly recommended for hobbyists and light-duty fabrication work. If you need a simple and effective plasma cutter, this model is a strong contender. The included built-in air compressor is a huge bonus, offering unmatched convenience.
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4. HZXVOGEN 40A Plasma Cutter
The HZXVOGEN 40A Plasma Cutter is a versatile and budget-friendly option that brings high-frequency pilot arc technology and an integrated air compressor to a compact design. It’s designed for users who need a powerful cutting tool for both home and professional applications. The built-in air compressor makes it highly portable, eliminating the need for an external unit and saving on space and cost. This machine is ideal for those who work on-site or in small workshops, providing a convenient solution for cutting a variety of metals. The HZXVOGEN is a solid contender in the Best Plasma Cutters with Built in Air Compressor category, especially for its impressive cutting capacity at a low price.
One of the key features of this plasma cutter is its continuous pilot arc, which allows for non-contact cutting, providing faster speeds and a superior cut quality with less secondary cleanup. It operates on 220V power and has a maximum output of 40 amps, capable of a clean cut up to 12mm (15/32 inch). Furthermore, it has an external air capability, so you can connect a larger compressor for heavier-duty tasks. It includes 2T/4T functions, which offer flexibility for both short, semi-automatic cuts and longer, continuous cuts. The IGBT inverter technology ensures stable performance and a long lifespan. However, its 220V-only operation might be a minor inconvenience for users in areas with only 120V power sources.
Overall, the HZXVOGEN 40A is a robust and feature-rich plasma cutter that offers excellent value for its price. Its portability and built-in compressor make it a top choice for those who need a flexible and powerful machine. The non-touch pilot arc is a significant benefit, as it extends consumable life and improves cut quality. While it requires a 220V outlet, its performance and cutting capacity make it a great tool for a wide range of projects. This model is a great find for anyone seeking a high-performance, Best Plasma Cutters with Built in Air Compressor that won’t break the bank.
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5. SONNLER 2 in 1 50A Plasma Cutter/MMA
The SONNLER 2 in 1 50A Plasma Cutter/MMA is a budget-friendly and versatile tool that is perfect for DIYers and home users. This machine combines a powerful 50A plasma cutter with an MMA ARC welder, offering multi-functionality in a single, compact unit. A key advantage is its built-in air compressor, which makes it incredibly convenient for small jobs, eliminating the need for an external, bulky air supply. This machine is a great entry point for those new to plasma cutting or who need a portable, all-in-one tool for occasional use. This Best Plasma Cutters with Built in Air Compressor offers a lot of bang for the buck, especially for its dual capabilities.
With a cutting capacity of up to 1/3 inch for clean cuts and a maximum cut of 3/5 inch, this machine handles a wide variety of metals, including rough, rusty, and painted surfaces. The gas delay feature allows you to adjust the post-flow time, ensuring a clean cut and prolonging consumable life. The large LED display provides clear data, making it easy to monitor and adjust settings. The advanced safety features, including over-current and underload protection, add a layer of security during use. The main drawback is that it operates only on 220V power, limiting its use to areas with the correct outlet. Furthermore, while it’s a good entry-level machine, its performance might not be sufficient for professional, heavy-duty use.
In conclusion, the SONNLER 2 in 1 is an excellent option for the home user or hobbyist who wants to start plasma cutting without a significant investment. Its built-in air compressor, combined with its welding capability, makes it a highly practical and versatile tool. While it has some limitations compared to more expensive professional models, its performance and affordability make it a top choice for light-duty work. If you need a reliable and portable machine for home projects, this is a very strong contender. Its dual functionality makes it a space-saving and cost-effective choice for any garage or workshop.
How to Choose a Best Plasma Cutters with Built in Air Compressor
Choosing the right Best Plasma Cutters with Built in Air Compressor is a crucial decision that impacts your work efficiency and cut quality. These machines offer a unique advantage by combining a plasma cutter with an internal air compressor, making them incredibly portable and easy to use. The primary purpose of such a tool is to ionize compressed air to create a high-temperature plasma arc, which rapidly cuts through metal by melting and blowing away the molten material. This is an essential tool for welders, fabricators, and artists who need to cut various types of metal with precision and speed, all without the hassle of a separate air supply.
Cutting Capacity
Cutting capacity is arguably the most important factor when selecting a plasma cutter. It determines the maximum thickness of metal the machine can cut effectively. You should consider both the “clean cut” capacity, which is the maximum thickness for a smooth, high-quality cut, and the “severance cut” capacity, which is the absolute maximum thickness it can cut, often with a rougher edge. Make sure the machine’s capacity exceeds the thickness of the materials you plan to work with most frequently.
Duty Cycle
The duty cycle refers to how long the plasma cutter can operate continuously at a given amperage before it needs to cool down. It is expressed as a percentage of a 10-minute period. For example, a 60% duty cycle at 40 amps means the machine can cut at 40 amps for 6 minutes, followed by a 4-minute cool-down period. A higher duty cycle is essential for long, continuous cutting tasks, as it reduces downtime and increases productivity.
Built-in vs. External Air Capabilities
While the main feature of these machines is the built-in air compressor, some models also allow for an external air supply. A built-in compressor offers unmatched portability and convenience, perfect for mobile jobs or small shops with limited space. However, connecting to a larger external compressor can provide a higher CFM and PSI, which is beneficial for longer cuts or thicker materials. Look for a machine that offers both options if you need maximum flexibility.
Pilot Arc Technology
Pilot arc technology is a game-changer for plasma cutting. It allows the torch to create a small, non-contact arc before touching the workpiece. This means you can cut through rusty, painted, or dirty surfaces without needing to grind them first. It also extends consumable life and allows for better cutting of expanded metal. For cleaner, more efficient cuts and less pre-cut preparation, a machine with a pilot arc is a highly recommended feature.
Power and Portability
The balance between power and portability is critical. A machine with a built-in compressor is inherently more portable than a setup with a separate, bulky compressor. Look for a model that is lightweight but still has enough amperage and cutting power for your needs. Consider the input voltage—some models are dual-voltage (120V/240V), providing the flexibility to work from a standard home outlet or a dedicated workshop circuit, while others are limited to 220V.
Maintaining Your Plasma Cutter with a Built-in Air Compressor
Proper maintenance is crucial for extending the life of your Best Plasma Cutters with Built in Air Compressor and ensuring it performs at its best. Since these machines are a combination of a cutter and a compressor, maintenance involves a few extra steps. The most important aspect is ensuring the air supply remains clean and dry. Moisture or contaminants in the air can significantly reduce the life of your consumables and lead to poor cut quality. Regularly inspect and clean the air filter to prevent dust and debris from entering the system.
Additionally, you should always check the consumables—such as the electrode, nozzle, and swirl ring—before each use. These parts wear out over time and should be replaced when they show signs of wear. A damaged nozzle or electrode can cause an unstable arc and damage your torch. Follow the manufacturer’s recommendations for replacement intervals and always replace parts as a set for consistent performance. By keeping the air system clean and the consumables fresh, you can prevent common issues and ensure your machine delivers reliable, high-quality cuts for years to come.
How to Use a Best Plasma Cutters with Built in Air Compressor
Using a plasma cutter with a built-in air compressor is a straightforward process that offers great convenience. Here are the practical steps to get you started:
- Setup and Safety: First, ensure your workspace is clear of flammable materials. Plug the machine into the appropriate power outlet (120V or 240V). Attach the work clamp securely to the metal piece you are cutting to ensure a proper ground connection. Always wear the correct personal protective equipment (PPE), including a welding helmet, gloves, and protective clothing, to shield yourself from sparks and UV light.
- Core Usage: With the machine powered on, the internal compressor will automatically build up pressure. Once the pressure is at the correct level, you can begin cutting. Hold the torch at a slight angle and a consistent distance from the material. Press the trigger to activate the pilot arc (if the machine has this feature) and begin moving the torch smoothly and steadily along your desired cut line. Maintain a consistent speed to achieve a clean cut and minimize slag.
- Optimization and Troubleshooting: For optimal results, you may need to adjust the amperage based on the thickness of the metal you are cutting. Thicker material requires higher amperage. If you notice a rough cut or excessive dross, you might be moving too fast or your amperage is too low. Check the machine’s manual for recommended settings. If the arc is inconsistent, check your consumables for wear and ensure the air filter is clean.
- Post-Use Care: After completing your cutting task, turn off the machine and disconnect the power. Allow the torch to cool down before handling. Clean the torch and the machine to remove any metal dust or debris. If your model has a moisture drain valve for the compressor, be sure to open it to release any built-up moisture, which is a critical step for long-term health of the machine.
Frequently Asked Questions
How does a plasma cutter with a built-in air compressor work?
A Best Plasma Cutters with Built in Air Compressor uses its internal compressor to pressurize air. This air is then heated to an extremely high temperature by an electric arc, ionizing it to create a superheated plasma jet. This jet is then directed through a small nozzle to melt and blast through metal, allowing for precise and efficient cutting without the need for an external air source.
What kind of maintenance does the internal compressor need?
The primary maintenance for the internal compressor is keeping the air clean and dry. This usually involves regularly checking and cleaning or replacing the air filter. Some models may have a built-in moisture drain valve that should be used periodically to release any condensed water, preventing it from contaminating the air and damaging internal components or consumables.
Can I cut rusted or painted metal with these machines?
Yes, many of the Best Plasma Cutters with Built in Air Compressor, especially those with a continuous pilot arc feature, are excellent at cutting through rusty, painted, or dirty metal. The pilot arc creates a non-contact start, allowing it to easily pierce through the surface layers to begin the cutting process. This feature significantly reduces the need for surface preparation.
Is a plasma cutter with a built-in compressor as powerful as one with an external one?
While a built-in compressor offers great convenience and portability, a machine connected to a large external compressor can often achieve higher performance, especially for long, continuous cuts or very thick materials. The internal compressors are generally designed for the machine’s specific power and duty cycle, but an external compressor can provide a larger air volume (CFM) for more demanding tasks.
What is the difference between a clean cut and a severance cut?
A clean cut refers to the maximum thickness of a material that the plasma cutter can cut cleanly and smoothly, with minimal slag and a straight edge. A severance cut is the maximum thickness the machine can cut through at all, even if the result is a rough, beveled, or jagged edge that requires significant cleanup. Always choose a machine based on its clean cut capacity for your most common projects.
Final Thoughts
The Best Plasma Cutters with Built in Air Compressor offer an unparalleled combination of portability and performance, making them indispensable tools for a wide range of applications. They provide a streamlined solution for metal cutting by integrating the air supply, saving you from the hassle of transporting and setting up a separate compressor. When making your final decision, remember to prioritize the cutting capacity for your specific needs, consider the duty cycle for sustained performance, and look for advanced features like pilot arc technology for a better cutting experience. If you are looking for an affordable machine, you can check out the best budget plasma cutters under 500.
For most buyers, the Hobart 500564 Airforce 12ci offers the best balance of performance and value, especially for light-duty, portable use. It is a reliable and easy-to-use machine that delivers clean cuts for home projects. If you need more versatility and power, the YESWELDER CT2050 is an excellent choice, as it combines plasma cutting with TIG and stick welding, providing a true all-in-one solution for any workshop. For more powerful options, you might want to look at the best plasma cutters available in the market. Those needing a mid-range price point could consider checking out the best plasma cutters under 1000.
